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MMU Upgrade Unpredictable- Can't Calibrate

Apr 08, 2018 5:53 pm

I had everything largely dialed in, then I upgraded to MMU and everything has gone to hell. I can get one or two prints, then a failure (most recently an extreme pile of spaghetti when I left the room for an hour. I've re-calibrated and now nothing works. Feeders jam so I switch feeders, layers start lifting so I tweak first layer and extrusion and first layer height, large blobs lifting so I lower prior tweaks, now I can't even get the z calibration working as I keep redoing the XYZ cal, it works fine, but I get no squish whatsoever even when cranking near -1.0 I(previously was always in 500-700 range, I reseated the pinda sensor and now I'm getting print head crashing. I'm about ready to throw this in the dumpster. I've been trying everything I can find in the lifeadjustz (doesn't even remotely seem to work for me now, though I've used it successfully in the past ) and I can't even get my calibration squares to print let alone liveZ adjust them like I normally do.

Calibration Squares GCode:

Code: Select all

; generated by Slic3r Prusa Edition 1.39.1-prusa3d-win64 on 2018-04-08 at 10:48:33 ; ; external perimeters extrusion width = 0.45mm ; perimeters extrusion width = 0.45mm ; infill extrusion width = 0.45mm ; solid infill extrusion width = 0.45mm ; top infill extrusion width = 0.45mm ; support material extrusion width = 0.35mm ; first layer extrusion width = 0.45mm M107 M115 U3.1.0 ; tell printer latest fw version M201 X9000 Y9000 Z500 E10000 ; sets maximum accelerations, mm/sec^2 M203 X500 Y500 Z12 E120 ; sets maximum feedrates, mm/sec M204 S1500 T1500 ; sets acceleration (S) and retract acceleration (T) M205 X10 Y10 Z0.2 E2.5 ; sets the jerk limits, mm/sec M205 S0 T0 ; sets the minimum extruding and travel feed rate, mm/sec ; Start G-Code sequence START T? 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code G1 Z195 ; raise print head to max height G1 Y195 ; extend heatbed max forward ;end added code G4 S0 M107 ; fan off M104 S0 ; turn off temperature M140 S0 ; turn off heatbed G28 X0 ; home X axis M84 ; disable motors ; filament used = 426.6mm (1.0cm3) ; total filament cost = 0.0 ; estimated printing time = 8m 10s ; avoid_crossing_perimeters = 0 ; bed_shape = 0x0,250x0,250x210,0x210 ; bed_temperature = 65 ; before_layer_gcode = ;BEFORE_LAYER_CHANGE\n;[layer_z]\n\n ; between_objects_gcode = ; bridge_acceleration = 1000 ; bridge_fan_speed = 100 ; brim_width = 0 ; complete_objects = 0 ; cooling = 1 ; default_acceleration = 1000 ; deretract_speed = 50 ; disable_fan_first_layers = 1 ; duplicate_distance = 6 ; end_filament_gcode = "; Filament-specific end gcode" ; end_gcode = G1 E-4 F2100.00000\nG91\nG1 Z1 F7200.000\nG90\nG1 X245 Y1\nG1 X240 E4\nG1 F4000\nG1 X190 E2.7 \nG1 F4600\nG1 X110 E2.8\nG1 F5200\nG1 X40 E3 \nG1 E-15.0000 F5000\nG1 E-50.0000 F5400\nG1 E-15.0000 F3000\nG1 E-12.0000 F2000\nG1 F1600\nG1 X0 Y1 E3.0000\nG1 X50 Y1 E-5.0000\nG1 F2000\nG1 X0 Y1 E5.0000\nG1 X50 Y1 E-5.0000\nG1 F2400\nG1 X0 Y1 E5.0000\nG1 X50 Y1 E-5.0000\nG1 F2400\nG1 X0 Y1 E5.0000\nG1 X50 Y1 E-3.0000\n;added code\nG1 Z195 ; raise print head to max height\nG1 Y195 ; extend heatbed max forward\n;end added code\nG4 S0\nM107 ; fan off\nM104 S0 ; turn off temperature\nM140 S0 ; turn off heatbed\nG28 X0 ; home X axis\nM84 ; disable motors\n\n ; extruder_clearance_height = 20 ; extruder_clearance_radius = 20 ; extruder_colour = #FFAA55 ; extruder_offset = 0x0 ; extrusion_axis = E ; extrusion_multiplier = 1.025 ; fan_always_on = 1 ; fan_below_layer_time = 100 ; filament_colour = #808080 ; filament_cost = 0 ; filament_density = 0 ; filament_diameter = 1.75 ; filament_max_volumetric_speed = 15 ; filament_notes = "List of materials tested with standart PLA print settings for MK2:\n\nDas Filament\nEsun PLA\nEUMAKERS PLA\nFiberlogy HD-PLA\nFillamentum PLA\nFloreon3D\nHatchbox PLA\nPlasty Mladeč PLA\nPrimavalue PLA\nProto pasta Matte Fiber\nVerbatim PLA\nVerbatim BVOH" ; filament_soluble = 0 ; filament_type = PLA ; first_layer_acceleration = 1000 ; first_layer_bed_temperature = 65 ; first_layer_extrusion_width = 0.45 ; first_layer_speed = 30 ; first_layer_temperature = 215 ; gcode_comments = 0 ; gcode_flavor = marlin ; infill_acceleration = 2000 ; infill_first = 0 ; layer_gcode = ;AFTER_LAYER_CHANGE\n;[layer_z] ; max_fan_speed = 100 ; max_layer_height = 0.25 ; max_print_speed = 100 ; max_volumetric_extrusion_rate_slope_negative = 0 ; max_volumetric_extrusion_rate_slope_positive = 0 ; max_volumetric_speed = 0 ; min_fan_speed = 100 ; min_layer_height = 0.07 ; min_print_speed = 15 ; min_skirt_length = 4 ; notes = ; nozzle_diameter = 0.4 ; only_retract_when_crossing_perimeters = 0 ; ooze_prevention = 0 ; output_filename_format = [input_filename_base].gcode ; perimeter_acceleration = 800 ; post_process = ; printer_notes = Don't remove the following keywords! These keywords are used in the "compatible printer" condition of the print and filament profiles to link the particular print and filament profiles to this printer profile.\nPRINTER_VENDOR_PRUSA3D\nPRINTER_MODEL_MK2\nPRINTER_HAS_BOWDEN ; resolution = 0 ; retract_before_travel = 3 ; retract_before_wipe = 60% ; retract_layer_change = 0 ; retract_length = 4 ; retract_length_toolchange = 6 ; retract_lift = 0.6 ; retract_lift_above = 0 ; retract_lift_below = 199 ; retract_restart_extra = 0 ; retract_restart_extra_toolchange = 0 ; retract_speed = 80 ; single_extruder_multi_material = 1 ; skirt_distance = 2 ; skirt_height = 3 ; skirts = 1 ; slowdown_below_layer_time = 20 ; spiral_vase = 0 ; standby_temperature_delta = -5 ; start_filament_gcode = "M900 K{if printer_notes=~/.*PRINTER_HAS_BOWDEN.*/}200{else}30{endif}; Filament gcode" ; start_gcode = M115 U3.1.0 ; tell printer latest fw version\nM201 X9000 Y9000 Z500 E10000 ; sets maximum accelerations, mm/sec^2\nM203 X500 Y500 Z12 E120 ; sets maximum feedrates, mm/sec\nM204 S1500 T1500 ; sets acceleration (S) and retract acceleration (T)\nM205 X10 Y10 Z0.2 E2.5 ; sets the jerk limits, mm/sec\nM205 S0 T0 ; sets the minimum extruding and travel feed rate, mm/sec\n; Start G-Code sequence START\nT?\nM104 S[first_layer_temperature]\nM140 S[first_layer_bed_temperature]\nM109 S[first_layer_temperature]\nM190 S[first_layer_bed_temperature]\nG21 ; set units to millimeters\nG90 ; use absolute coordinates\nM83 ; use relative distances for extrusion\nG28 W\nG80\nG92 E0.0\nM203 E100\nM92 E140\nG1 Z0.250 F7200.000\nG1 X50.0 E80.0 F1000.0\nG1 X160.0 E20.0 F1000.0\nG1 Z0.200 F7200.000\nG1 X220.0 E13 F1000.0\nG1 X240.0 E0 F1000.0\nG92 E0.0 ; temperature = 210 ; threads = 4 ; toolchange_gcode = ; travel_speed = 120 ; use_firmware_retraction = 0 ; use_relative_e_distances = 1 ; use_volumetric_e = 0 ; variable_layer_height = 1 ; wipe = 1 ; wipe_tower = 0 ; wipe_tower_per_color_wipe = 15 ; wipe_tower_width = 60 ; wipe_tower_x = 180 ; wipe_tower_y = 140 ; z_offset = 0 ; clip_multipart_objects = 1 ; dont_support_bridges = 1 ; elefant_foot_compensation = 0 ; extrusion_width = 0.45 ; first_layer_height = 0.2 ; infill_only_where_needed = 0 ; interface_shells = 0 ; layer_height = 0.15 ; raft_layers = 0 ; seam_position = nearest ; support_material = 1 ; support_material_angle = 0 ; support_material_buildplate_only = 0 ; support_material_contact_distance = 0.15 ; support_material_enforce_layers = 0 ; support_material_extruder = 1 ; support_material_extrusion_width = 0.35 ; support_material_interface_contact_loops = 0 ; support_material_interface_extruder = 1 ; support_material_interface_layers = 2 ; support_material_interface_spacing = 0.2 ; support_material_interface_speed = 100% ; support_material_pattern = rectilinear ; support_material_spacing = 2 ; support_material_speed = 50 ; support_material_synchronize_layers = 0 ; support_material_threshold = 45 ; support_material_with_sheath = 0 ; support_material_xy_spacing = 60% ; xy_size_compensation = 0 ; bottom_solid_layers = 5 ; bridge_angle = 0 ; bridge_flow_ratio = 0.8 ; bridge_speed = 20 ; ensure_vertical_shell_thickness = 1 ; external_fill_pattern = rectilinear ; external_perimeter_extrusion_width = 0.45 ; external_perimeter_speed = 40 ; external_perimeters_first = 0 ; extra_perimeters = 0 ; fill_angle = 45 ; fill_density = 20% ; fill_pattern = cubic ; gap_fill_speed = 40 ; infill_every_layers = 1 ; infill_extruder = 1 ; infill_extrusion_width = 0.45 ; infill_overlap = 25% ; infill_speed = 60 ; overhangs = 1 ; perimeter_extruder = 1 ; perimeter_extrusion_width = 0.45 ; perimeter_speed = 50 ; perimeters = 3 ; small_perimeter_speed = 20 ; solid_infill_below_area = 0 ; solid_infill_every_layers = 0 ; solid_infill_extruder = 1 ; solid_infill_extrusion_width = 0.45 ; solid_infill_speed = 50 ; thin_walls = 0 ; top_infill_extrusion_width = 0.45 ; top_solid_infill_speed = 40 ; top_solid_layers = 7

Posts: 187
Joined: May 25, 2017 3:06 pm
Answers: 2
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Re: MMU Upgrade Unpredictable- Can't Calibrate

Apr 11, 2018 7:20 am

If you're sure your temps and Z offset are good (?) and PINDA is not dead, is firmly seated and has a solid connection (wires have been known to break) the reason must be a blockage somewhere.
Things you can check:
- Bondtech spring tension (as low as possible)
- check correct nozzle and heatbreak installation (multiple users have reported incorrectly assembled hotend-see E3D website for official procedure & read carefully!)
- check PTFE seating, length, orientation, make sure chamfer & taper are good
- Filament diameter must not exceed ~1.73mm

People tend to smash the filament down too much, especially if they're coming from glass bed printers. Better start a bit too high.
Check your bed temp. Print a temp tower.
Getting prints to stick is not a typical MMU-related problem, this at least can be solved.
You also mentioned feeder jams, that's the kind of issue you can expect. The forum is full of threads concerning those.

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